Continue from the previous article, continue with the third question
Question 3: Inaccurate braiding angle
Problem description:
The braiding angle deviates from the preset value, resulting in loose or uneven braiding structure.
Solution:
1. Check and adjust the angle control system of the braiding machine to ensure the accuracy of the braiding angle.
2. Calibrate and maintain the angle control system regularly to avoid system error accumulation.
3. During the braiding process, use the angle measurement tool to monitor the braiding angle in real time and adjust it in time if abnormalities are found.
Question 4: Poor fit between the hose and the wire braiding layer
Problem description:
The wire braiding layer is not tightly fitted to the inner or outer wall of the hose, and there are gaps or bubbles.
Solution:
1. Check the size matching of the hose and the wire braiding layer to ensure that the two can fit tightly.
2. Clean and pre-treat the inner or outer wall of the hose before braiding to remove oil, impurities, etc. to improve the fit performance.
3. Improve the braiding process, such as adding a preheating device, adjusting the braiding speed, etc., to improve the fit between the steel wire braided layer and the hose.
Question 5: The surface of the braided layer is uneven
Problem description:
The surface of the braided layer is uneven and wavy, which affects the appearance quality of the hose.
Treatment method:
1. Check and adjust the process parameters of the braiding machine, such as braiding speed, tension, etc., to ensure the flatness of the braided layer surface.
2. Check and replace the guide wheel, wire pressing wheel and other components of the braiding machine regularly to ensure the surface flatness and accuracy of these components.
3. During the braiding process, use surface quality detection equipment to monitor the braided layer in real time, and make timely adjustments when abnormalities are found.
Through the above methods, the problems encountered in the hose wire braiding process can be effectively solved, and product quality and production efficiency can be improved.
The above are all the problem descriptions and solutions of our company about what problems will be encountered in the hose wire braiding process. Of course, as a leading rubber exchange manufacturer in Shandong, we are well aware of the importance of the hose wire braiding process to the overall performance of the product.https://www.jinflexhome.com In the face of the above possible problems, we always adhere to consumer demand-oriented and are committed to providing high-quality hose products.
